Jade Small
Jade Small
November 22, 2024 ·  2 min read

Paper-thin solar cell can turn any surface into a power source

Imagine turning any surface into a power source with ultra-lightweight, paper-thin solar cells. Thanks to researchers at MIT, this vision is becoming a reality. These innovative solar cells are so lightweight and flexible that they can adhere to almost any surface, offering endless possibilities for sustainable energy solutions.

Transforming Energy on the Go

MIT’s solar cells are thinner than a human hair and embedded onto a durable, lightweight fabric, making them portable and easy to install. Unlike traditional bulky panels, these cells are one-hundredth the weight and generate 18 times more power per kilogram. Designed for versatility, they can power wearables, enhance drone capabilities, or assist in disaster recovery by being deployed on tents or tarps.

Designed for Seamless Integration

The solar cells are engineered to integrate effortlessly with different environments. They could be applied to boat sails for sustainable energy at sea, drone wings for extended flight, or even rooftops with minimal installation effort. Researchers emphasized that ease of adaptation is as crucial as efficiency and cost, accelerating the adoption of renewable energy technologies.

Revolutionary Printing Techniques

Instead of using complex processes, the team developed scalable methods involving printable nanomaterials. These electronic inks are layered onto a thin, releasable substrate using techniques like slot-die coating and screen printing, creating an ultra-thin solar module. Once complete, the module is peeled off, forming a freestanding solar device ready for use.

Reinforced for Durability

While incredibly lightweight, the freestanding solar modules needed reinforcement to prevent tearing. The team chose Dyneema, a high-strength, lightweight fabric often used in extreme applications like lifting sunken ships. By adhering the solar cells with a thin layer of UV-curable glue, they created a robust yet flexible structure that maintains performance even after extensive handling.

Outshining Conventional Panels

Testing showed these solar cells produce up to 730 watts per kilogram when freestanding and 370 watts per kilogram when mounted on Dyneema. This is significantly more efficient than traditional panels. Even after being rolled and unrolled over 500 times, the cells retained 90% of their original power capacity, demonstrating exceptional durability.

Addressing Environmental Challenges

To ensure long-term performance, the team is developing ultra-thin protective layers to shield the solar cells from moisture and oxygen, which could degrade their efficiency. Encasing them in heavy materials like glass would negate their lightweight advantage, so researchers are working on innovative packaging solutions that maintain their ultralight design.

Paving the Way for the Future

By refining their manufacturing process and removing unnecessary materials, the researchers aim to streamline production and make this technology market-ready. These advancements could transform the way renewable energy is generated and used, offering a flexible, powerful, and sustainable solution for diverse applications.

MIT’s paper-thin solar cells promise a greener future, turning ordinary surfaces into extraordinary power sources.

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